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more info on exhaust valve mod for the 3.2


StephV6
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hi,

I've read quite a bit about the exhaust valve mod some of you have done their R32 btu still have some questions.

Sorry if some of those questions have been answered but you'll have to excuse my French (quite litterally):

1- How is the valve operated? Venturi effect dependant purely on air velocity thru the exhaust or by some relay controlled by the car ECU? if the latter, will disonnecting the pipe log a fault?

2- Why do you have to seal off both pipe and actuator? just for dirt problems?

3- I checked my self (at the expense of some years of my life thru lungs cancer tho I tried not to inhale suicide.gif!), the valve is fully open at idle and I understand it is also fully open at full throttle so when is closed?

4- Dont know about R32's but on mine it only operates one of the 2 pipes. so does it really have any effect?

Thanks

PS: I dont have a R32 but an A3 3.2

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1. The valve is control by a airpump in the engine bay and is indeed air controlled, the ECU controls the flow of the air and im not sure if it brings up any error codes although i did wonder if it was possible just to stop the pump by a setting via VAG-Com.

2. Sealing off the pipe and the unit is indeed to stop rubbish etc getting inside, but some people just clamp the pipe rather than removing it.

3. The valve is closed until approx 3000 rpms approx, this is when it opens and lets the full flow happen, also the valve opens above a certain speed, not sure but could be something between 40-60mph.

4. The valve does indeed just work on one of the pipes... the basic idea is the same.

Riz 169144-ok.gif

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[ QUOTE ]

Thanks Riz beerchug.gif

I'll check again this weekend as the valve seemed fully open at idle tho.

Steph 169144-ok.gif

[/ QUOTE ] Mmmm maybe its slightly revised but also the exhaust system on the A3 would be tuned for a smooth barble whereas the R32 is pure vrooooooom! wink.gif

Riz grin.gif

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that's good good news there wont be any fault

am with you Riz, wont spend 600quid just for noise and see some 10sqmm of nice chrome

seen loads of R32s recently (even saw 4 in 1 day once!!!) but none willing to play... shame as I think there cant be anything between the cars so could be really interesting

anyone near Watford?

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To clarify:

The valve is actuated by a vacuum pump situated under the left rear of the vehicle, which is controlled by an electrical signal from the ECU.

1st requirement: Road speed must exceed 45 MPH

2nd requirement: Engine RPM must exceed 3400

The flap closes the system back up when RPM drops under 3000 RPM, or when road speed drops back below 45 MPH.

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[ QUOTE ]

The valve is closed until approx 3000 rpms approx, this is when it opens and lets the full flow happen, also the valve opens above a certain speed, not sure but could be something between 40-60mph.

[/ QUOTE ]

[ QUOTE ]

The flap closes the system back up when RPM drops under 3000 RPM, or when road speed drops back below 45 MPH.

[/ QUOTE ]

Hope this isn't a stupid question, however...

Saying as the valve is normally closed until certain conditions are met (i.e. speed, rpm) if we clamp/block the air flow to the valve actuator doesn't this mean that the system will be <font color="red">closed</font> all the time?

Wouldn't we want it to be <font color="red">open</font> all the time?? confused.gif

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The valve is definately open when engine is not running, after starting 2-3 seconds later when the vacuum has built up you should hear the valve close. If you don,t hear any change in exhaust note then the valve may be seized in the closed position (unlikely but possible), you could of course get your wife/girlfreind to get down under the rear of the car and check to see if the valve operates (obviously ensuring first that her insurance policy is upto date and that you don't have it in reverse)

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Just to clarify something.

The vacuum pump cycles on only for a short time to evacuate

air from a round green vacuum resevoir (both located above

the muffler heat shield on the left side of the car) and

then shuts off and stays off most of the time. Each time

the vacuum solenoid controlled by the ECU opens and closes

it decreases the vacuum in the resevoir a little bit. When

it drops below some threshhold the pump fires up again.. and

so on and so forth.

The flapper valve is *definitely* open when the car is not

running (spring pulls it open), and the ECU forces it closed at

idle.. Stays closed from idle to >45mph and >3500 rpms, then

opens again. When slowing down, it closes a little lower speed

and lower rpms.

ian

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